Javaid Butt

Professor of Manufacturing and Product Design

Birmingham City University

About the Speaker

Professor Javaid Butt is an expert in the domains of Additive Manufacturing and Industry 4.0 with a robust portfolio of externally funded projects amounting to over £6.7 million since 2017. These projects, sourced from diverse funding streams including Innovate UK, Erasmus+, Interreg North Sea Region, KTP, and KEEP+, underscore his adeptness in securing and managing substantial research grants. Most of his work has been in collaboration with industrial partners where he has successfully delivered impactful and innovative projects leading to patent applications, derogation claims, and commercial value in the form of new products and services. Professor Butt's expertise extends to the design and development of diverse manufacturing systems to various technology and manufacturing readiness levels by adeptly leveraging a range of automation principles and programming languages. These systems have been used to manufacture bespoke plastic, metal, and composite products for different industries. Professor Butt’s current research focuses on the development of digital twins for manufacturing systems using physics-based simulations and machine learning algorithms.

Matchmaking Information

Attending

Optimising Additive Manufacturing with AI and Digital Twin
Innovation Stage

Optimising Additive Manufacturing with AI and Digital Twin

Speaker
Javaid Butt
Javaid ButtBirmingham City University
Thursday, Jun 5, 2025
13:50 - 14:10 GMT+1

Presentation

English

Speaker's Sessions (1)

Session
Optimising Additive Manufacturing with AI and Digital Twin
Innovation Stage

Optimising Additive Manufacturing with AI and Digital Twin

Speaker
Javaid Butt
Javaid ButtBirmingham City University
Thursday, Jun 5, 2025
13:50 - 14:10 GMT+1

Presentation

English

One of the commonly used 3D printing methods is material extrusion, owing to its ease of use and wide availability of materials. However, this method faces two critical challenges to achieve desired results in products. They include optimisation of processing parameters and unexpected maintenance. This results in a trial-and-error approach, leading to wastage of significant amount of time and resources. To overcome such challenges, digital twins have become exceedingly popular as they enable manufacturers to optimize parameters, detect faults, and assess performance before physical production, reducing waste, minimizing downtime, and accelerating decision-making. However, developing a digital twin requires navigating the complexities inherent in manufacturing processes and handling substantial datasets, necessitating the utilization of sophisticated modelling techniques and artificial intelligence. This talk analyses the feasibility of applying a digital twin with artificial intelligence to predict the behaviour of the material extrusion 3D printing process. By leveraging artificial intelligence in tandem with digital twin technology, new insights could be unlocked, propelling the manufacturing sector towards greater innovation and competitiveness.